Compact model sensor amplifier IV4-G120

Model

IV4-G120

Tools

Available modes

Standard Mode, Sorting Mode, AI Through Count Mode

Available Tool

Normal/Sorting Modes: AI Differentiate, Outline, Colour Area ^*1, Area ^*2, Edge Pixels, Colour Average ^*1, Brightness Avg ^*2, Width, Diameter, Edge Presence, Pitch, Colour Prohibit, Position Adjustment,
Hi-Sp. Adj (1-axis/2-axis), Blob Count, AI Identify, AI Count, Total, AI OCR, AI Trigger
AI Through Count Mode: Count, Total

Number of tools

65 tools ^*3

Switch settings (programs)

128 programs (with SD card)/32 programs (without SD card)

Image history

Number of storable images

100 images ^*4

Save conditions

Logging Settings 1: NGs only/NGs and OKs near threshold*5/All – selectable. Logging Settings 2: Manually configured number before/after NGs/Fixed interval – selectable ^*4

Image data transfer

Transfer destination

microSD card/FTP server/SFTP server – selectable

Transfer format

BMP/JPEG/iv4p/txt: Selectable, file name can be changed

Transfer conditions

OK/NG/NG and OK near threshold ^*5/OK near threshold ^*5/All/Judgement Complete – selectable

Analysis information

RUN display

Tool-specific list (judgement results, match, match bar display) ^*6

RUN information

Switchable between OFF/histogram/processing time/count/output monitor
Histogram: Histogram, match (MAX, MIN, AVG), OKs, NGs
Processing time: Processing time (latest value, MAX, MIN, AVG), cap. time (latest value, MAX, MIN, AVG)
Count: No. of triggers, OKs, NGs, no. of trigger errors,
Output monitor: Output-specific ON/OFF status
^*6

Other functions

Image capture function

Digital zoom (×2, ×4), HDR, high gain, colour filters ^*1, white balance ^*1, brightness correction, Smart Image, preliminary capture, trapezoidal shape correction, mirror inversion correction
Capture range settings (with high-speed filter disabled: 1280×960, 640×480, 320×240, 160×120. With high-speed filter enabled: 640×480, 320×240, 160×120, 80×60)

Tool functions

Additional Learning (AI Differentiate, AI Identify, AI OCR, AI Count, AI Trigger. AI Through Count Mode: Count), remove outline, masking function, colour extraction/exclusion ^*1, colour histogram function ^*1, monochrome histogram function ^*2, scaling function

Utilities

List of NG sensor occurrences, NG hold, test run, I/O monitor, security settings (2-step password, Enhanced Security Mode), simulator ^*7, adding FTP image information, multiple position adjustment,
adding multiple masters, high-speed program switching, automatic program switching, automatic settings backup/restore, mid-operation threshold changes, excessive input trigger time detection

Indicators

PWR/ERR, OUT, TRIG, STATUS, LINK/ACT, SD

Input

Type

Switchable between non-voltage input/voltage input
For non-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current approx. 2 mA (short circuit)
For voltage input: Maximum input rating 30 V, ON voltage 18 V or higher, OFF current 0.15 mA or lower, ON current 2 mA (at 24 V)

Number of inputs

8 (IN1 to IN8)

Function

IN1: External trigger. IN2 to IN8: Assign any desired function.
Assignable functions: Program switching, error clear, ext. master image registration, SD card save stop, OCR serial no. increment, reset

Output

Type

Open collector output: Switchable between NPN/PNP and N.O./N.C.
Maximum rating: 30 V, 50 mA, residual voltage 1.5 V or lower ^*8

Number of outputs

8 (OUT1 to OUT8)

Function

Assign any desired function.
Assignable functions (Standard/Sorting Mode): Total status (OK/NG), operation, busy, trigger ready, strobe, position adjustment result, tool-specific judgement results, tool-specific logic calculation results, error, SD card error, parts judgement results, master judgement results, insufficient SD capacity, file transfer in progress, AI Trigger output
Assignable functions (AI Through Count Mode): Operation, busy, error, tool-specific count up, tool-specific judgement result, tool-specific logic calculation result

Ethernet

Standard

1000BASE-T/100BASE-TX

Connector

RJ45 8-pin connector

Network function

FTP client, SFTP client, SNTP client, OPC UA server, MQTT client

Interface compatibility

Built-in Ethernet

EtherNet/IP™, PROFINET CC-B ^*9, TCP/IP Nonprocedural Comm (×2 connections)

Communication unit (IV4-GCU1)

PROFINET, CC-C ^*10, EtherCAT®

Communication unit (DL Series)

EtherCAT®, CC-Link, DeviceNet®, RS-232C ^*11

Expanded memory

microSD card (microSD/microSDHC) ^*12

Power supply

Power voltage

24 V +25%, -20% (including ripple)

Current consumption

2.2 A or less (at 19.2 V), 1.7 A or less (at 24.0 V) (no AI imaging illumination unit, no communication unit; includes 120 mA output load)
3.9 A or less (at 19.2 V), 3.1 A or less (at 24.0 V) (with AI imaging illumination unit, no communication unit; includes 120 mA output load)
4.0 A or less (at 19.2 V), 3.2 A or less (at 24.0 V) (with AI imaging illumination unit, with communication unit; includes 120 mA output load)

Average power consumption

9.5 W (sensor amplifier only; no output load)
10.6 W (sensor amplifier, communication unit; no output load)

Environmental resistance

Ambient temperature

0 to +50°C (no freezing) ^*13

Relative humidity

85% RH or less (no condensation)

Material

Main unit case: PC. Power supply connector: PA. I/O connector: LCP. Sensor head connector: Zinc + Nickel plating/PA. Ethernet connector: Copper alloy + Au plating. Main unit rear heat sink: Aluminium. Main unit rear DIN rail locking claw: POM. Label: PC

Weight

Approx. 290 g