Vision Sensor with Built-in AI
IV4 series
Specs Vision Sensor with Built-in AI IV4 series
Smart camera
Model |
IV4-400CA |
IV4-400MA |
IV4-500CA |
IV4-500MA |
IV4-600CA |
IV4-600MA |
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Image |
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Type |
Narrow field of view model |
Standard model |
Wide field of view model |
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Installed distance |
From 400 mm *1 |
From 50 mm *1 |
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Tools |
Available modes |
Standard Mode, Sorting Mode, AI Through Count Mode |
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Available Tool |
Standard/Sorting Modes: AI Differentiate, Outline, Colour Area*2, Area*3, Edge Pixels, Colour Average*2, Brightness Avg*3, Width, Diameter, Edge Presence, Pitch, Colour Prohibit, Position Adjustment, Hi-Sp. |
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Number of tools |
65 tools *4 |
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Field of view |
Installation distance 400 mm: 58 (H) × 44 (V) mm to |
Installation distance 50 mm: 22 (H) × 16 (V) mm to |
Installation distance 50 mm: 51 (H) × 38 (V) mm to |
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Switch settings (programs) |
128 programs (with SD card)/32 programs (without SD card) |
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Image receiving element |
Type |
1/2.9 inch colour CMOS |
1/2.9 inch monochrome CMOS |
1/2.9 inch colour CMOS |
1/2.9 inch monochrome CMOS |
1/2.9 inch colour CMOS |
1/2.9 inch monochrome CMOS |
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Number of pixels |
1280 (H) × 960 (V) |
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Image history |
Number of storable images |
100 images *5 |
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Save conditions |
Logging Settings 1: NG only/OK near NG threshold*6/All – selectable. Logging Settings 2: Manually configured number before/after NG/Fixed interval – selectable *5 |
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Focus adjustment |
Auto*7 |
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Image data transfer |
Transfer destination |
microSD card/FTP server/SFTP server – selectable |
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Transfer format |
BMP/JPEG/iv4p/txt: Selectable, file name can be changed |
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Transfer conditions |
OK/NG/NG and OK near threshold*6/OK near threshold*6/All/Judgement Complete – selectable |
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Exposure time |
12 µs to 10 ms *8 |
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Analysis information |
RUN display |
Tool-specific list (judgement results, match, match bar display) *9 |
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RUN information |
Switchable between OFF/histogram/processing time/count/output monitor |
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Lights |
Illumination |
White LED |
Infrared LED |
White LED |
Infrared LED |
White LED |
Infrared LED |
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Lighting method |
Switchable between pulse and |
Pulse lighting |
Switchable between pulse and |
Pulse lighting |
Switchable between pulse and |
Pulse lighting |
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Other functions |
Image capture function |
Digital zoom (×2, ×4), HDR, high gain, colour filters*2, white balance*2, brightness correction, Smart Image Optimisation, preliminary capture, trapezoidal shape correction, mirror inversion correction |
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Tool functions |
Additional Learning (AI Differentiate, AI Identify, AI OCR, AI Count, AI Trigger. AI Through Count Mode: Count), remove outline, masking function, colour extraction/exclusion*2, colour histogram function*2, |
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Utilities |
List of NG sensor occurrences, NG hold, test run, I/O monitor, security settings (2-step password), simulator*10, adding FTP image information, multiple position adjustment, adding multiple masters, |
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Indicators |
OUT, TRIG, STATUS, LINK/ACT, SD |
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Input |
Type |
Switchable between non-voltage input/voltage input For non-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current 2 mA (short circuit) |
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Number of inputs |
6, 3 of which are selectable between IN/OUT |
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Function |
IN1: External trigger. IN2, IN3, I/O1 to I/O3: Assign any desired function. Assignable functions: Program switching, error clear, ext. master image registration, SD card save stop, OCR serial no. increment, reset |
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Output |
Type |
Open collector output: Switchable between NPN/PNP and N.O./N.C. Maximum rating: 30 V, 50 mA, residual voltage 1.5 V or lower*11 |
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Number of outputs |
6, 3 of which are selectable between IN/OUT |
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Function |
Assign any desired function. |
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Power/I/O |
Connector |
M12 12-pin A-code male connector |
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PoE |
PoE Power Class 4/6*12 |
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Ethernet |
Standard |
1000BASE-T/100BASE-TX |
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Connector |
M12 8-pin X-code female connector |
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Network function |
FTP client, SFTP client, SNTP client |
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Interface compatibility |
Built-in Ethernet |
EtherNet/IP™, PROFINET CC-B*13, TCP/IP Nonprocedural Comm (×2 connections) |
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Communication unit (IV4-CU1) |
PROFINET CC-C*14, EtherCAT® |
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Expanded memory |
microSD card (microSD/microSDHC)*15 |
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Power supply |
Power voltage |
24 V +25%, -20% (including ripple)*16 |
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Current consumption |
3.4 A or less (at 19.2 V), 2.7 A or less (at 24.0 V), no AI imaging illumination unit; with communication unit; includes 120 mA output load, |
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Average power consumption |
9.3 W (without AI imaging illumination unit) 12.8 W (with AI imaging illumination unit) |
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Environmental resistance |
Enclosure rating |
IP67 *18 |
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Ambient temperature |
0 to +50°C (no freezing)*19 |
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Relative humidity |
85% RH or less (no condensation) |
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Vibration resistance |
Frequency: 10 to 500 Hz; Power spectral density: 0.816 G2/Hz; X, Y and Z directions *20 |
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Shock resistance |
500 m/s2 3 times in each of 6 directions *20 |
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Material |
Main unit case: Aluminium die-casting. Front cover: Acrylic (hard coating). Back plastic cover and plastic lid: PBT. Operation indicator cover: TPU. |
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Weight |
Approx. 370 g (no AI imaging illumination unit) Approx. 560 g (with AI imaging illumination unit) |
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*1 If using at 3 m or more, it is recommended that the polarising filter be removed before use. |
External light unit
Model |
IV4-L4C |
IV4-L4M |
IV4-L5C |
IV4-L5M |
IV4-L6C |
IV4-L6M |
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Image |
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Compatible sensor |
IV4-400CA |
IV4-400MA |
IV4-500CA |
IV4-500MA |
IV4-600CA |
IV4-600MA |
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Lights |
Illumination |
White LED |
Infrared LED |
White LED |
Infrared LED |
White LED |
Infrared LED |
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Power supply |
Power supplied via connected sensor |
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Environmental resistance |
Enclosure rating |
IP67*1 |
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Ambient temperature |
0 to +50°C (no freezing) |
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Relative humidity |
85% RH or less (no condensation) |
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Material |
Main unit case: Aluminium die-casting. Front cover: Acrylic *2 |
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Weight |
Approx. 195 g |
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*1 Only when attached to applicable sensor. Except when polarising filters (OP-88644/OP-88645/OP-88646/OP-88647) are installed. |
Compact model sensor amplifier
Model |
IV4-G120 |
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Image |
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Tools |
Available modes |
Standard Mode, Sorting Mode, AI Through Count Mode |
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Available Tool |
Normal/Sorting Modes: AI Differentiate, Outline, Colour Area*1, Area*2, Edge Pixels, Colour Average*1, Brightness Avg*2, Width, Diameter, Edge Presence, Pitch, Colour Prohibit, Position Adjustment, Hi-Sp. |
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Number of tools |
65 tools *3 |
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Switch settings (programs) |
128 programs (with SD card)/32 programs (without SD card) |
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Image history |
Number of storable images |
100 images *4 |
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Save conditions |
Logging Settings 1: NGs only/NGs and OKs near threshold*5/All – selectable. Logging Settings 2: Manually configured number before/after NGs/Fixed interval – selectable *4 |
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Image data transfer |
Transfer destination |
microSD card/FTP server/SFTP server – selectable |
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Transfer format |
BMP/JPEG/iv4p/txt: Selectable, file name can be changed |
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Transfer conditions |
OK/NG/NG and OK near threshold*5/OK near threshold*6/All/Judgement Complete – selectable |
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Analysis information |
RUN display |
Tool-specific list (judgement results, match, match bar display) *7 |
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RUN information |
Switchable between OFF/histogram/processing time/count/output monitor Histogram: Histogram, match (MAX, MIN, AVG), OKs, NGs Processing time: Processing time (latest value, MAX, MIN, AVG), cap. time |
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Other functions |
Image capture function |
Digital zoom (×2, ×4), HDR, high gain, colour filters*1, white balance*1, brightness correction, Smart Image, preliminary capture, trapezoidal shape correction, mirror inversion correction Capture range |
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Tool functions |
Additional Learning (AI Differentiate, AI Identify, AI OCR, AI Count, AI Trigger. AI Through Count Mode: Count), remove outline, masking function, colour extraction/exclusion*1, colour histogram function*1, |
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Utilities |
List of NG sensor occurrences, NG hold, test run, I/O monitor, security settings (2-step password), simulator*8, adding FTP image information, multiple position adjustment, adding multiple masters, |
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Indicators |
PWR/ERR, OUT, TRIG, STATUS, LINK/ACT, SD |
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Input |
Type |
Switchable between non-voltage input/voltage input For non-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current approx. 2 mA (short circuit) For voltage input: Maximum input |
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Number of inputs |
8 (IN1 to IN8) |
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Function |
IN1: External trigger. IN2 to IN8: Assign any desired function. Assignable functions: Program switching, error clear, ext. master image registration, SD card save stop, OCR serial no. increment, reset |
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Output |
Type |
Open collector output: Switchable between NPN/PNP and N.O./N.C. Maximum rating: 30 V, 50 mA, residual voltage 1.5 V or lower*6 |
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Number of outputs |
8 (OUT1 to OUT8) |
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Function |
Assign any desired function. Assignable functions (Standard/Sorting Mode): Total status (OK/NG), operation, busy, trigger ready, strobe, position adjustment result, tool-specific judgement results, |
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Ethernet |
Standard |
1000BASE-T/100BASE-TX |
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Connector |
RJ45 8-pin connector |
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Network function |
FTP client, SFTP client, SNTP client |
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Interface compatibility |
Built-in Ethernet |
EtherNet/IP™, PROFINET CC-B*9, TCP/IP Nonprocedural Comm (×2 connections) |
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Communication unit |
PROFINET, CC-C *10, EtherCAT® (IV4-GCU1) |
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Expanded memory |
microSD card (microSD/microSDHC)*12 |
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Power supply |
Power voltage |
24 V +25%, -20% (including ripple) |
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Current consumption |
2.2 A or less (at 19.2 V), 1.7 A or less (at 24.0 V) (no AI imaging illumination unit, no communication unit; includes 120 mA output load). 3.9 A or less (at 19.2 V), 3.1 A or less (at 24.0 V) (with AI imaging illumination unit, no communication unit; includes 120 mA output load) 4.0 A or less (at 19.2 V), 3.2 A or less (at 24.0 V) (with AI imaging illumination unit, with communication unit; includes 120 mA output load) |
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Average power consumption |
9.5 W (sensor amplifier only; no output load) 10.6 W (sensor amplifier, communication unit; no output load) |
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Environmental resistance |
Ambient temperature |
0 to +50°C (no freezing)*13 |
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Relative humidity |
85% RH or less (no condensation) |
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Material |
Main unit case: PC. Power supply connector: PA. I/O connector: LCP. Sensor head connector: Zinc + Nickel plating/PA. Ethernet connector: Copper alloy + Au plating. Main unit rear heat sink: Aluminium. Main unit rear DIN rail locking claw: POM. Label: PC |
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Weight |
Approx. 290 g |
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*1 Colour model only. |
Compact model sensor head
Model |
IV4-G400CA |
IV4-G400MA |
IV4-G500CA |
IV4-G500MA |
IV4-G600CA |
IV4-G600MA |
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Image |
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Type |
Long range, narrow field of view model |
Standard model |
Standard model |
Wide field of view model |
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Installed distance |
From 400 mm |
From 50 mm |
From 50 mm |
From 50 mm |
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Field of view |
Installation distance of 400 mm: 58 (H) × 44 (V) mm to |
Installation distance of 50 mm: 22 (H) × 16 (V) mm to |
Installation distance of 50 mm: 22 (H) × 16 (V) mm to |
Installation distance 50 mm: 51 (H) × 38 (V) mm to |
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Image receiving element |
Type |
1/2.9 inch colour CMOS |
1/2.9 inch monochrome CMOS |
1/2.9 inch colour CMOS |
1/2.9 inch monochrome CMOS |
1/2.9 inch colour CMOS |
1/2.9 inch monochrome CMOS |
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Number of pixels |
1280 (H) × 960 (V) |
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Focus adjustment |
Auto*1 |
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Exposure time |
12 µs to 9 ms*2 |
12 µs to 9 ms*6*2 |
12 µs to 9 ms*2 |
12 µs to 9 ms*6*2 |
12 µs to 9 ms*2 |
12 µs to 9 ms*6*2 |
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Lights |
Illumination |
White LED |
Infrared LED |
White LED |
Infrared LED |
White LED |
Infrared LED |
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Lighting method |
Switchable between pulse and |
Pulse lighting |
Switchable between pulse and |
Pulse lighting |
Switchable between pulse and |
Pulse lighting |
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Indicators |
2 indicators (both displaying same content) |
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Power supply |
Average power consumption |
2.5 W (without AI imaging illumination unit installed) 6.6 W (with AI imaging illumination unit installed) |
2.5 W (without AI imaging illumination unit installed) 6.6 W (with AI imaging illumination unit installed) |
2.5 W (without AI imaging illumination unit installed) 6.6 W (with AI imaging illumination unit installed) |
2.5 W (without AI imaging illumination unit installed) 6.6 W (with AI imaging illumination unit installed) |
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Environmental resistance |
Enclosure rating |
IP67 *3 |
IP67 *3 |
IP67 *3 |
IP67 *3 |
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Ambient temperature |
0 to +50°C (no freezing)*4 |
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Relative humidity |
85% RH or less (no condensation) |
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Vibration resistance |
Frequency: 10 to 500 Hz; Power spectral density: 0.816 G2/Hz; X, Y and Z directions |
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Shock resistance |
500 m/s2 3 times in each of 6 directions |
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Material |
Main unit case: Zinc die-casting. Front cover: Acrylic. Operation indicator cover: TPU *5 |
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Weight |
Approx. 75 g (no AI imaging illumination unit) Approx. 225 g (with AI imaging illumination unit) |
Approx. 75 g (no AI imaging illumination unit) Approx. 225 g (with AI imaging illumination unit) |
Approx. 75 g (no AI imaging illumination unit) Approx. 225 g (with AI imaging illumination unit) |
Approx. 75 g (no AI imaging illumination unit) Approx. 225 g (with AI imaging illumination unit) |
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*1 Focus position can be automatically adjusted during installation. It cannot be adjusted while running. Focus position can be registered separately for each program. |
External light unit
Model |
IV4-LG4C |
IV4-LG4M |
IV4-LG5C |
IV4-LG5M |
IV4-LG6C |
IV4-LG6M |
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Image |
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Compatible sensor |
IV4-G400CA |
IV4-G400MA |
IV4-G500CA |
IV4-G500MA |
IV4-G600CA |
IV4-G600MA |
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Lights |
Illumination |
White LED |
Infrared LED |
White LED |
Infrared LED |
White LED |
Infrared LED |
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Power supply |
Power supplied via connected amplifier |
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Environmental resistance |
Enclosure rating |
IP67*1 |
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Ambient temperature |
0 to +50°C (no freezing) |
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Relative humidity |
85% RH or less (no condensation) |
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Material |
Main unit case: Aluminium die-casting/PBT. |
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Weight |
Approx. 150 g |
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*1 Only when attached to applicable sensor. Except when polarising filters (OP-88644/OP-88645/OP-88646/OP-88647) are installed. |
Control panel
Model |
IV4-CP70 |
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Image |
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Display panel |
7-inch TFT Colour LCD: 1024×600 (WSVGA) |
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Compatible sensor |
IV4 Series, IV3 Series, IV2 Series, IV Series |
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Backlight |
Method |
White LED |
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Duration |
Approx. 50000 hours (25°C) |
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Interface |
Touch panel |
Analogue resistive type |
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Ethernet |
M12 8-pin X-code connector (1000BASE-T/100BASE-TX) *1 |
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USB |
A-type connector: 1 port (HS compatible, for memory expansion/mouse connection) |
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Languages |
English, Japanese, Chinese (Simplified), Korean, German, Italian, French, Spanish *2 |
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Network function |
VNC server*3 |
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Expanded memory |
USB memory stick/microSD card (microSD/microSDHC)*4 |
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Power supply |
Power voltage |
24 VDC +25%/-20% |
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Current consumption |
0.9 A or less (at 19.2 V) |
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Average power consumption |
6.0 W |
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Environmental resistance |
Enclosure rating |
IP40 |
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Ambient temperature |
0 to +50°C (no freezing)*5 |
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Relative humidity |
85% RH or less (no condensation) |
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Drop resistance |
1.3 m over concrete (2 times, any direction) |
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Vibration resistance |
10 to 500 Hz; Power Spectral Density: 0.816 G2/Hz for X, Y and Z directions |
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Material |
Case: PC. Power supply connector: Brass + nickel plating. Ethernet connector: Zinc alloy + nickel plating/LCP. USB connector cover: EPDM. Stylus: POM |
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Weight |
Main unit: Approx. 540 g. With wall-mounting adapter and stylus attached: Approx. 590 g |
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*1 Only for connection to IV4 Series/IV3 Series/IV2 Series/IV Series. |
Display expansion unit
Model |
IV4-DU10 |
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Image |
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Compatible sensor |
IV4 Series, IV3 Series, IV2 Series, IV Series |
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Interface |
Ethernet |
RJ45 connector (1000BASE-T/100BASE-TX) *1 |
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USB |
A-type connector, 2 ports (for connection to HS-compatible mouse/third-party touch panel/memory expansion) |
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Video output |
HDMI output |
1 port (output resolutions*2 1280×720, 1920×1080) *3 |
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VGA output (analogue RGB output) |
1 port (output resolutions*2 1024 ×768, 1280×720, 1280×800, 1366×768) *3 |
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Languages |
English, Japanese, Chinese (Simplified), Korean, German, Italian, French, Spanish *4 |
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Indicators |
PWR, SENSOR, LINK/ACT |
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Network function |
VNC server*3 |
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Expanded memory |
USB memory stick/microSD card (microSD/microSDHC)*5 |
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Installation |
DIN mounting/VESA mount (OP)/Flat (screw-fixed) |
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Power supply |
Power voltage |
24 VDC +25%/-20% |
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Current consumption |
1.2 A or less (at 19.2 V; at maximum USB current) |
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Average power consumption |
5.4 W |
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Environmental resistance |
Ambient temperature |
0 to +50°C (no freezing)*6 |
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Relative humidity |
85% RH or less (no condensation) |
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Vibration resistance |
10 to 500 Hz; Power Spectral Density: 0.816 G2/Hz for X, Y and Z directions |
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Material |
Main unit: PC. Ethernet connector: SUS/PA. HDMI connector: S50C + tin plating. VGA connector: Iron + nickel plating/PBT. USB connector: Copper alloy + tin plating. Micro SD slot: Copper alloy + nickel plating. Power supply terminal block, AC adapter connector: PBT. Main unit rear DIN rail locking claw: POM. Main unit rear DIN rail stabilisation bracket: Aluminium. Fastening nuts: Brass |
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Weight |
Approx. 260 g |
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*1 Only for connection to IV4 Series/IV3 Series/IV2 Series/IV Series. |
AC adapter for display expansion unit
Model |
OP-88766 |
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Image |
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Rating |
Input |
100 to 240 VAC (50/60 Hz) |
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Output |
24 VDC, 2.7 A |
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Environmental resistance |
Ambient temperature |
0 to +40°C |
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Relative humidity |
20 to 80% RH |
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Weight |
Approx. 260 g |
Model |
IV-H1SN |
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Image |
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Included software |
IV4 Series, IV3 Series: IV Smart Navigator |
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Compatible sensor |
IV4 Series, IV3 Series, IV2 Series, IV Series |
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System requirements |
Interface |
Ethernet (1000BASE-T) interface installed |
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OS |
[IV Smart Navigator] |
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Languages |
[IV Smart Navigator] |
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Processor |
[IV Smart Navigator] |
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Memory capacity |
[IV Smart Navigator] 8 GB or more |
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Required capacity for installation |
4 GB or more |
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Monitor |
Resolution of 1024×768 pixels or greater |
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Operating conditions |
[IV Smart Navigator] |
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*1 When connecting to the IV3 Series, the IV Smart Navigator or IV3-Navigator languages will apply respectively. When connecting to the IV2 Series or IV Series, the IV2-Navigator or IV-Navigator languages will apply respectively. |
Communication unit
Model |
IV4-CU1 |
IV4-GCU1 |
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Image |
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Compatible sensor |
IV4-400CA/IV4-500CA/IV4-600CA |
IV4-G120 |
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Supported networks |
PROFINET /EtherCAT® |
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Ethernet specifications |
Transmission speed |
100 Mbps |
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Connector specifications |
M12 (D) 4-pin female connector |
RJ45 |
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Number of connectors |
2 ports |
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Supported functions |
EtherCAT® |
CoE |
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PROFINET |
Conformance Class C |
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Power supply |
Power supplied via connected sensor |
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Environmental resistance |
Enclosure rating |
IP67*1 |
- |
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Ambient temperature |
0 to +50°C (no freezing) |
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Relative humidity |
85% RH or less (no condensation) |
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Vibration resistance |
Frequency: 10 to 500 Hz; |
- |
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Shock resistance |
500 m/s2 in 6 directions, 3 times respectively |
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Material |
Front case/back cover: PBT |
Main unit case: PC |
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Weight |
Approx. 210 g |
Approx. 100 g |
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*1 Applicable only when mounted to a sensor. |